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Wafer Fabrication: Factory Performance and Analysis Linda F. Atherton

Wafer Fabrication: Factory Performance and Analysis By Linda F. Atherton

Wafer Fabrication: Factory Performance and Analysis by Linda F. Atherton


Summary

This book is concerned with wafer fabrication and the factories that manufacture microprocessors and other integrated circuits. Novel features of these factories include long process flows and a dominance of processing over operational issues.

Wafer Fabrication: Factory Performance and Analysis Summary

Wafer Fabrication: Factory Performance and Analysis by Linda F. Atherton

This book is concerned with wafer fabrication and the factories that manufacture microprocessors and other integrated circuits. With the invention of the transistor in 1947, the world as we knew it changed. The transistor led to the microprocessor, and the microprocessor, the guts of the modern computer, has created an epoch of virtually unlimited information processing. The electronics and computer revolution has brought about, for better or worse, a new way of life. This revolution could not have occurred without wafer fabrication, and its associated processing technologies. A microprocessor is fabricated via a lengthy, highly-complex sequence of chemical processes. The success of modern chip manufacturing is a miracle of technology and a tribute to the hundreds of engineers who have contributed to its development. This book will delineate the magnitude of the accomplishment, and present methods to analyze and predict the performance of the factories that make the chips. The set of topics covered juxtaposes several disciplines of engineering. A primary subject is the chemical engineering aspects of the electronics industry, an industry typically thought to be strictly an electrical engineer's playground. The book also delves into issues of manufacturing, operations performance, economics, and the dynamics of material movement, topics often considered the domain of industrial engineering and operations research. Hopefully, we have provided in this work a comprehensive treatment of both the technology and the factories of wafer fabrication. Novel features of these factories include long process flows and a dominance of processing over operational issues.

Table of Contents

1. Introduction to the Electronic Industry.- 1.0 Introduction.- 1.1 Wafer Fabrication.- 1.2 Wafer Fabrication Factories.- 1.3 Wafer Fabrication Equipment.- 1.4 Circuit Design to Wafer Fab: The Interface.- 1.5 Manufacturing Economics.- 1.6 Fab Performance Analysis.- 1.7 Methods of Performance Analysis.- 1.8 Archetypes of Wafer Fabs.- Further Reading and Notes.- References.- Exercises.- 2. Factory Phenomena.- 2.0 Introduction: Peeling the Onion.- 2.1 Fundamental Entities in Wafer Fabrication.- 2.2 Factory Dynamics.- 2.3 Yield and Process Control.- 2.4 Fallacies in Wafer Fabrication.- Further Reading and Notes.- References.- Exercises.- 3. Processes for Wafer Fabrication.- 3.0 Introduction.- 3.1 Semiconductor Process Technology.- 3.2 Multilevel Interconnect.- 3.3 The Chemical Reactors of Wafer Fabrication.- 3.4 Wafer Cleaning.- 3.5 Photoresist Processing.- 3.6 Plasma Etching.- 3.7 Other Processes.- 3.8 Summary.- Further Reading and Notes.- References.- Exercises.- 4. Fab Graphs and Static Analyses.- 4.0 Introduction.- 4.1 Factory Representation Using Fab Graphs.- 4.2 Drawing Fab Graphs.- 4.3 Fab Layout.- 4.4 Fab Flexibility.- 4.5 Rules of Thumb for Drawing Fab Graphs.- 4.6 Multiple Process Flows and Engineering Lots.- 4.7 Using Fab Graphs with Tracking Data.- 4.8 Static Capacity Planner.- Further Reading and Notes.- References.- Exercises.- 5. Factory Performance Basics.- 5.0 Introduction.- 5.1 Factory Performance Definitions.- 5.2 Inexorably-Bound Factory Performance Relationships.- 5.3 Operations Policy and Fab Performance.- 5.4 The Role of the Controlling Bottleneck.- 5.5 The Pros and Cons of Burst Capacity.- 5.6 Factory Performance Trade-offs.- 5.7 Summary.- Further Reading and Notes.- References.- Exercises.- 6. Advanced Performance Concepts.- 6.0 Introduction.- 6.1 Multiple Process Flows.- 6.2 Setup Rules.- 6.3 Batching Rules.- 6.4 Dispatching Rules.- 6.5 Engineering or Development Lots.- 6.6 Bottleneck and Capacity Estimator.- 6.7 Process Creep.- 6.8 Process Migration.- 6.9 Equipment Availability.- 6.10 Achieving Good Factory Performance.- Further Reading and Notes.- References.- Exercises.- 7. Factory Modeling.- 7.0 Introduction.- 7.1 Fab Graphs.- 7.2 Process/Equipment/Lot Interactions.- 7.3 Discrete Event Simulation.- 7.4 Lot Starts.- 7.5 Factory System Behavior.- 7.6 Fundamental Performance Analyses.- 7.7 Workstation Dynamics.- 7.8 Queueing Dynamics.- 7.9 Lot Dynamics.- 7.10 Lot Completions.- 7.11 Synthetic Experience.- 7.12 Sensitivity Analysis.- 7.13 Modeling Methods in General.- 7.14 Cluster Tool Modeling.- Further Reading and Notes.- References.- Exercises.- 8. Cluster Tools.- 8.0 Introduction.- 8.1 Mini-factories.- 8.2 Manufacturing Simplification.- 8.3 Types of Cluster Tools.- 8.4 Configuring Cluster Tools.- 8.5 System Dynamics.- 8.6 Clustering for Manufacturing Performance.- 8.7 Summary.- References.- Exercises.- Projects.- 9. Performance Economics.- 9.0 Introduction.- 9.1 Cost Allocation by Resource Consumption.- 9.2 Contributors to Wafer Cost.- 9.3 Wafer Costing and the Evolving Factory.- 9.4 Cost per Good Die.- 9.5 Summary.- Further Reading and Notes.- References.- Exercises.

Additional information

NPB9780792396192
9780792396192
0792396197
Wafer Fabrication: Factory Performance and Analysis by Linda F. Atherton
New
Hardback
Springer
1995-11-30
468
N/A
Book picture is for illustrative purposes only, actual binding, cover or edition may vary.
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