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Lean Production Simplified, Second Edition Pascal Dennis (Lean Pathways Inc., Toronto, Canada)

Lean Production Simplified, Second Edition By Pascal Dennis (Lean Pathways Inc., Toronto, Canada)

Lean Production Simplified, Second Edition by Pascal Dennis (Lean Pathways Inc., Toronto, Canada)


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Lean Production Simplified, Second Edition Summary

Lean Production Simplified, Second Edition: A Plain-Language Guide to the World's Most Powerful Production System by Pascal Dennis (Lean Pathways Inc., Toronto, Canada)

Winner of a Shingo Research and Professional Publication Award

Lean Production Simplified, Second Edition is a plain language guide to the lean production system written for the practitioner by a practitioner. It delivers a comprehensive insider's view of lean manufacturing. The author helps the reader to grasp the system as a whole and the factors that animate it by organizing the book around an image of a house of lean production.

Highlights include:
  • A comprehensive view of Toyota(1)s lean manufacturing system
  • A look at the origins and underlying principles of lean
  • Identifying the goals of lean production
  • Practical problem solving for lean production
  • Activities that support involvement - Kaizen circles, suggestion systems, and problem solving

This second edition has been updated with expanded information on the Lean Improvement Process; Production Physics and Little's Law - the fundamental equation for both manufacturing and service industries (cycle time = work in process/throughput); Value Stream Thinking - combining processes required to bring the product or service to the customer; Hoshin Planning -- using the Planning and Execution Tree diagram and Problem Solving -- including the Five Why method and how to use it.

Lean Production Simplified, Second Edition covers each of the components of lean within the context of the entire lean production system. The author's straightforward common sense approach makes this book an easily accessible on-the-floor resource for every operator.

About Pascal Dennis (Lean Pathways Inc., Toronto, Canada)

Pascal Dennis, P.Eng, M.Eng., is a professional engineer, author, and president of Lean Pathways, an international consultancy. Pascal developed his skills on the Toyota shop floor in North America and Japan and by working with major international companies. Winner of four Shingo Prizes for Excellence, Pascal has supported breakthrough improvement in healthcare, software development, financial services, construction, and the consumer goods and process industries. The focus of his practice is strategic planning and execution, executive coaching, and growing intellectual capital.

Table of Contents

Chapter 1: The Birth of Lean Production
  • Craft Production
  • The Mass Production System
  • The Growing Dysfunction
  • The Birth of Lean Production
  • The Historic Bargain
  • A Virtue of Necessity
  • Completing the Lean Revolution at Toyota

  • Chapter 2: The Lean Production System
  • Why Lean Production?
  • Systems and Systems Thinking
  • Basic Image of Lean Production
  • Customer Focus
  • Muda

  • Chapter 3: Stability
  • Standards in the Lean System
  • The Five S System
  • Total Productive Maintenance

  • Chapter 4: Standardized Work
  • Methods Engineering versus Lean Thinking
  • What Do We Have to Manage?
  • Why Standardized Work?
  • The Elements of Standardized Work
  • Charts Used to Define Standardized Work
  • Manpower Reduction
  • Overall Efficiency versus Individual Efficiency
  • Standardized Work and Kaizen
  • Common Layouts

  • Chapter 5: Just-In-Time
  • Why JIT?
  • Basic Principles of JIT
  • The JIT System
  • Kanban
  • The Six Kanban Rules
  • Expanded Role of Conveyance
  • Production Leveling
  • Three Types of Pull Systems
  • Value Stream Mapping

  • Chapter 6: Jidoka
  • Development of the Jidoka Concept
  • Why Jidoka?
  • Poka-yoke
  • Inspection Systems and Zone Control
  • Using Poka-yokes
  • Implementing Jidoka

  • Chapter 7: Involvement - The Wind That Fills the Sail
  • Why Involvement?
  • The Terrible Waste of Humanity
  • Activities Supporting Involvement
  • Kaizen Circle Activity
  • Practical Kaizen Training
  • Suggestion Programs

  • Chapter 8: Hoshin Planning
  • What is Planning?
  • Why Plan?
  • Problems with Planning
  • Hoshin Planning
  • Hoshin Planning System
  • The Four Phases of Hoshin Planning

  • Chapter 9: The Culture of Lean Production
  • What is Lean Culture?
  • How Does Lean Culture Feel?

  • Glossary
    Bibliography
    Index

    Additional information

    CIN156327356XVG
    9781563273568
    156327356X
    Lean Production Simplified, Second Edition: A Plain-Language Guide to the World's Most Powerful Production System by Pascal Dennis (Lean Pathways Inc., Toronto, Canada)
    Used - Very Good
    Paperback
    Taylor & Francis Inc
    20070302
    192
    N/A
    Book picture is for illustrative purposes only, actual binding, cover or edition may vary.
    This is a used book - there is no escaping the fact it has been read by someone else and it will show signs of wear and previous use. Overall we expect it to be in very good condition, but if you are not entirely satisfied please get in touch with us

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